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Before the joint is assembled, to remove any sources of contamination, clean a ____ inch wide or wider band, both inside and outside of the pipe.


A) ½
B) 1
C) 1 ½
D) 2

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B

A concave root surface is sometimes known as ____________________.

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Explain why the root edge must be removed when preparing a pipe for welding.

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The root face is the small flat surface ...

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Explain how to compute the flow time necessary for backing gas to purge a pipe of air.

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First, estimate the interior volume of t...

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What welding technique can be used to reduce fatigue, improve torch control, and make longer, high-quality welds?


A) Backhand welding
B) Forehand welding
C) Cup walking
D) No technique; GTA welding is always very tiring.

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To contain backing gas in a pipe of small diameter, or short sections of pipe, ____.


A) the ends of the pipe are capped
B) the pipe is plugged on either side of the weld
C) the pipe is plugged using water-soluble plugs
D) the pipe is plugged using soft plastic bags

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The easiest method of protecting the root from atmospheric contamination is to use a(n) ____________________.

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backing gas

____ can result in premature cracking or failure of the weld at a load well under its expected strength.


A) Porosity
B) Contamination
C) Stress points
D) Oxidization

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The end of the pipe is prepared with a bevel, leaving a root face of ____ inch.


A) 1/16 to 1/8
B) 1/16 to 1/4
C) 3/32 to 1/8
D) 1/8 to 1/4

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After the bevel has been cut, the root face is created by ____.


A) the bevel itself
B) grinding or machining the root edge
C) cutting a suitable gap in the pipe
D) cutting a U-groove

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The ____________________ is the amount of metal deposited on the back side of a welded joint.

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For a similar feel to walking the cup on a V-groove, practice walking a roll of ____________________ w ith a 2 in. by 2 in. (50 x 50 mm) or larger angle iron.

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Both the ____ and the ____ can be easily flame cut or ground, which makes them the most frequently used groove joints for training.


A) single V-groove, single U-groove
B) single U-groove, single bevel-groove
C) single V-groove, single bevel-groove
D) single J-groove, single U-groove

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Which of the following is a common cause of a concave root surface?


A) Insufficient filler metal
B) Insufficient heat
C) Poor shielding
D) Contamination of the weld surface

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Why are the ends of tack welds ground to a featheredge?


A) It makes it easier to see as you weld across the tack welds.
B) It prevents the shielding gas from becoming turbulent and losing good gas coverage.
C) It stops porosity.
D) It makes it easier to have 100% penetration at the ending and beginning of the root weld.

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Define concave root surface and list its common causes and consequences.

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A concave root surface (suck back) occurs when the back side of the root weld is concave in shape. Common causes for this condition are when insufficient filler metal is added to the joint, or excessive heat is used in the overhead position. The concavity of the root surface results in reduced thickness (actual throat) of the weld, which in turn causes a lower joint strength.

What is an advantage of bending the welding rod to the radius of the pipe?


A) It makes the rod easier to hold and less likely to slip in the welder's gloved hand.
B) That way when the weld is stopped it is easier to see which end of the rod might be hot.
C) It allows the rod to be held at a closer angle to the pipe to minimize contamination.
D) It covers the joint to help to prevent incomplete fusion caused by the loss of the backing gas.

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The ____________________ of a weld is the deepest point into the joint where fusion between the base metal and the filler metal occurs.

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The ____________________ of the root surface results in reduced thickness of the weld.

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Describe the specifications of the stringer bead used to cap the weld in a cover pass.

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The stringer bead can be continued to ca...

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